How Does Huizhou Yangrui's Production Capacity Support Customized Product Demands?

I. Company Overview

II. Huizhou Yangrui's Product Line and Technical Capabilities

2.1 Main Product Line Layout

• Disposable Food Packaging Series: Including disposable lunch boxes, paper/plastic cups and bowls, disposable paper cups, etc., with specifications ranging from 650ml to 1000ml, covering black round bowls, transparent PET frozen food take-out containers wholesale, compartmentalized lunch boxes, and other series. The products use food-grade PP material, are heat-resistant up to 120℃, support microwave heating, and meet national standards, adapting to the diverse packaging needs of the food and beverage industry.
• Flexible Packaging Series: Producing OPP/PP/PE plastic bags, metallized bags, aluminum foil bags, self-adhesive bags, sealing bags, zipper bags, header bags, stand-up zipper bags, roll film, etc., widely used in daily necessities, electronic products, clothing, cosmetics, and other industries. Materials, sizes, and functions can be customized according to product characteristics. Customized Packaging Solutions: In addition to standard products, we offer customized services including brand printing, special specifications design, and personalized functions (such as anti-static and antibacterial properties). We have accumulated over 600 customized cases domestically and internationally, covering the diverse needs of customers across different industries.

2.2 Production Equipment and Technical Strength

• Imported Core Equipment: Equipped with 9 German KMD78Smart positive and negative pressure high-speed thermoforming machines, which are internationally advanced thermoforming equipment, ensuring stable product quality and efficient production.  These machines can achieve precise molding of complex packaging shapes, meeting the process requirements of customized products.
• Fully Automated Supporting Equipment: We have multiple fully automatic high-speed thermoforming machines (cup making machines), sheet extrusion machines, bag making machines, film slitting machines, etc., forming an integrated process from raw material processing to finished product production, reducing manual intervention and improving the consistency and production efficiency of customized products.
• Production Capacity: Through equipment upgrades and process improvements, our monthly production capacity reaches 2000 tons, with an annual output value exceeding 20 million RMB; the factory is equipped with 20 fully automatic medium-speed six-hole small bowl machines, combining mass production capabilities with flexible adjustment space, adapting to the capacity needs of different customized orders.

2.3 Quality Control and Certification System

• Authoritative Certification Guarantee: We have passed ISO9001:2015 international quality management system certification, and our products meet FDA standards, EU standards, and GB/T standard testing requirements. We benchmark against international standards in raw material selection, production processes, and finished product inspection to ensure the compliance of customized products.
• Strict Raw Material Management: We insist on using only new materials and prohibit the use of recycled materials, ensuring product safety from the source (especially for food contact packaging); all raw materials undergo strict inspection before entering the factory, including component analysis, physical performance testing, and environmental indicator testing. Materials that do not meet the standards are rejected.
• Production Environment and Environmental Certification: We possess food-grade production qualifications and a dust-free workshop, reducing the risk of contamination during the production process; in 2025, we successfully obtained FSC forest certification, further enhancing our competitiveness in the field of environmentally friendly packaging and meeting customer demand for green customized products. 

III. Full-Process Capabilities from Small-Batch Trial Production to Large-Scale Flexible Manufacturing

3.1 Service Capabilities in the Small-Batch Trial Production Stage

• Rapid Prototyping Service: The prototyping cycle is differentiated based on the complexity of the product process – simple products (such as disposable food take-out containers wholesale, ordinary plastic bags) are completed within 3 days; products with special designs/processes (such as those with customized printing, special structural packaging) take 5-7 days; products involving simple mold opening require an additional 2-3 days for mold preparation, quickly responding to customers' new product development needs.
• First Article Inspection Mechanism: Each customized sample must pass a rigorous first article inspection, covering dimensional accuracy testing (such as using a coordinate measuring machine), appearance quality inspection (no scratches, color differences), and functional testing (such as sealing performance, temperature resistance). Only after passing these tests can the sample proceed to subsequent processes, ensuring consistency between the sample and customer requirements.
• Process Verification and Cost Control: The production process is verified simultaneously during the trial production phase. The technical team optimizes process parameters based on production problems encountered during sample production, paving the way for mass production; at the same time, flexible cost solutions are provided – simple products (monthly orders of 20,000 sets) have a unit price of 4-5 yuan, while complex precision packaging (annual output of 500,000 pieces, including post-processing) has a unit price of approximately 0.7 yuan, balancing cost and quality during the trial production phase.

3.2 Capabilities Demonstrated in Medium-Batch Production

• Rapid Capacity Ramp-Up: Production capacity can be flexibly adjusted according to order requirements. For example, the daily production capacity of simple products using cam-driven machines reaches 20,000 pieces, and the daily production capacity using continuous stamping processes reaches 200,000 pieces, quickly matching the growth rate of customer orders and avoiding delivery delays caused by insufficient capacity.
• Quality Stability Assurance: Using five-axis integrated molding technology and ISO full-process control, 100% inspection is implemented for key processes (such as thermoforming, sealing and welding), resulting in a near-zero defect rate; standardized operating instructions are used to standardize production operations, ensuring consistent quality for each batch of customized products. Supply Chain Collaboration and Cost Advantages: We have established stable partnerships with hundreds of high-quality suppliers, enabling rapid allocation of raw materials for urgent orders. As production scales up, we further reduce unit costs through large-scale procurement, optimized production processes (such as 24-hour continuous production), and improved equipment utilization, providing customers with more competitive prices.

3.3 Core Competencies of Large-Scale Flexible Manufacturing

• Rapid Mold Change Technology: Mold change time for simple products is 10-20 minutes, and 1-2 hours for complex products, significantly reducing product switching downtime; coupled with modular production line design, the same production line can quickly switch to producing customized products of different specifications and materials, improving production flexibility.
• Efficient Flexible Configuration: Using a zero-point quick-change system, product switching time is reduced to within 5 minutes, saving 90% of downtime; off-machine clamping technology reduces product processing switching time to ≤10 seconds, increasing equipment utilization to 90%; the tape and reel machine can automatically adapt to different sizes of materials, completing model switching in 3 minutes without disassembly or debugging.
• Intelligent Production Management: We have introduced an intelligent production management system to monitor production progress in real time (such as order completion rate and equipment operating status), automatically adjust production plans (such as prioritizing urgent customized orders), and intelligently schedule equipment resources, ensuring efficient and orderly parallel production of multiple varieties and avoiding order confusion.

3.4 Full-Process Quality Control System

• Comprehensive Inspection: Raw materials are strictly inspected before entering the factory, online inspection during the production process (such as automatic appearance inspection equipment) is combined with manual sampling, and finished products undergo comprehensive inspection before leaving the factory (dimensions, appearance, physical properties, chemical properties), forming a "raw materials-process-finished product" quality closed loop.
• Quality Traceability System: Each batch of customized products is assigned a unique batch number, recording raw material procurement information (supplier, batch, test report), production process data (equipment number, operator, process parameters, inspection results), and finished product warehousing and outbound information. Quality problems can be quickly traced to their source for timely follow-up and resolution. 

 

IV. Comprehensive Support Assessment of Production Capacity for Customized Needs

4.1 Technical Capability Assessment

• Design and Development: A professional R&D team provides integrated "appearance + structure" design, such as optimizing the sealing of food take-out containers wholesale based on food characteristics and designing anti-static packaging structures based on electronic component requirements, balancing aesthetics and functionality.
• Process Innovation: The combination of German imported equipment and independently developed processes enables special processing effects (such as in-mold embossing and multi-layer composite), producing customized packaging with special shapes and functions (such as integrated compartmentalized food take-out containers wholesale and upright zipper aluminum foil bags).
• Material Application: In addition to conventional PP, PE, and OPP materials, we can handle special materials such as anti-static, antibacterial, and biodegradable materials, adapting to the customized needs of different industries (such as antibacterial materials for medical packaging and biodegradable materials for environmentally friendly packaging).
• Technical Certification: National High-tech Enterprise qualification, ISO9001:2015, FSC forest certification, etc., demonstrating the advanced nature of technology and management, providing qualification support for high-demand customized orders (such as food packaging exported to the EU).

4.2 Production Flexibility Assessment

• Product Switching: Rapid mold change technology allows for quick product switching, adapting to multi-variety customization needs and avoiding resource waste from single-product production lines.
• Batch Adaptability: From a minimum order quantity of 50,000 pieces to a monthly capacity of 2,000 tons, we can flexibly handle small-batch trial production, medium-batch replenishment, and large-scale mass production, without requiring customers to bear excessively high minimum order quantity costs.
• Diverse Specifications: Covering 650ml-1000ml specifications, including round bowls, square boxes, compartmentalized boxes, and freezer boxes, we can also develop new specifications (such as customer-specific sizes) to meet special customization needs.
• Flexible Delivery Time: Regular products are shipped within 5 days after payment, and urgent orders can be expedited through overtime production and process optimization to meet customers' urgent needs.

4.3 Quality Assurance Capability Assessment

• System Guarantee: The ISO9001:2015 system covers the entire process, with standards and records at every stage, ensuring controllable quality. Equipment Support: Equipped with precision testing equipment such as coordinate measuring machines, projectors, and microscopes, enabling high-precision testing (e.g., dimensional error ≤ 0.1mm) to meet the requirements of precision customized products.
• Process Control: 100% inspection of critical processes, and sampling inspection of general processes according to AQL standards, reducing the outflow of defective products; standardized operating procedures reduce human error and ensure consistent quality.
• Continuous Improvement: By analyzing production data, collecting customer feedback, and benchmarking against industry leaders, we continuously optimize processes and inspection standards to improve the quality and stability of customized products.

4.4 Cost Control Capability Assessment

• Economies of Scale: A monthly production capacity of 2000 tons reduces the unit price of raw material procurement, equipment depreciation allocation, and labor costs, resulting in a more advantageous unit production cost.
• Efficiency Improvement: Automated equipment reduces labor costs, 24-hour production increases equipment utilization, and improved production efficiency indirectly reduces unit costs.
• Technological Cost Reduction: Optimized mold design reduces material waste (e.g., increasing the utilization rate of scrap materials by 10%), and improved processes increase the yield rate (e.g., hot forming yield rate reaches 99.5%), controlling costs from a technical perspective.
• Supply Chain Optimization: Long-term cooperation with suppliers obtains preferential purchase prices, optimized inventory management reduces capital occupation, and shortened procurement cycles reduce supply chain costs. 

4.5 Overall Support Capability Rating

Evaluation Dimension	Rating	Score	Main Advantages
Technical Capability	Excellent	4.5/5	German imported equipment, professional R&D team, multiple technical certifications
Production Flexibility	Excellent	4.5/5	Quick mold change, multi-variety parallel production, strong batch adaptability
Quality Assurance	Excellent	4.5/5	ISO certification, full-process quality control, 100% key process inspection
Cost Control	Good	4.0/5	Economies of scale, efficiency improvement, supply chain optimization
Delivery Capability	Excellent	4.5/5	Fast response, flexible delivery times, emergency order handling
Overall Rating	Excellent	4.4/5	Outstanding full-process customized service capabilities, adaptable to multi-industry needs

 

V. Summary

1. Clear Positioning, Solid Technology: As a professional packaging company, it has established a technological advantage in the field of disposable food packaging and flexible packaging. German imported equipment, a professional R&D team, and a complete quality system support customized services, reaching an advanced level in the industry.
2. Comprehensive Customization Capabilities:  Serving diverse clients such as industrial equipment manufacturers (high precision, large-volume customization), consumer electronics brands (fast response, small-batch production), and food and beverage companies (food-grade, environmentally friendly packaging), it provides tailored services. Over 600 customized cases have accumulated rich experience.
3. Complete Full-Process Capabilities: From 3-day rapid prototyping to a monthly production capacity of 2000 tons, covering trial production, medium-batch, and large-scale production stages; capabilities such as quick mold changes and multi-variety parallel production accurately match customized production needs.
4. Good Balance of Quality and Efficiency: While ensuring quality (international certification, full-process quality control), it controls costs through economies of scale, technological innovation, and supply chain optimization, providing customers with cost-effective customized services.